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1. Product Overview

The NEO100 is an automatic lifting hook specifically designed for vertical lifting and transporting of loads. The Working Load Limit (WLL) of 100,000 kg / 220,462 lb is indicated per lifting hook.

All NEO100 hooks feature a safety factor of 4:1. The hook is delivered with the CE stamp and a declaration of CE conformity.

2. Technical Specifications

Note on Service Life: Service life is reduced to 20,000 cycles for units with custom links or load cells. Accessories such as master links and shackles must be replaced every 20,000 cycles or as recommended by their manufacturer.

3. Battery System

Battery Model: EVO-1700 (same as evo5 to evo25)

Battery Specifications:

Battery Charge Indicator:

The battery features 4 high-brightness LEDs on the front that indicate the charge level:

• 25% - 50% - 75% - 100%

Compatible Battery Charger:

4. Remote Control Compatibility

The NEO100 can be paired with all remote control options:

5. LED Status Indicator

The NEO100 features an LED status indicator that provides visual feedback during operation:

LED Pattern: The pulse of the LED status indicator takes an intermittent pattern after 10 seconds in order to save battery. Should the NEO100 carry a load cell and there is a suspended load, this intermittence is of higher frequency.

Critical Warning: Do NOT lift the load until the closure system is confirmed locked (blue LED). Verify the battery is charged before operations. White LEDs indicate low battery.

6. Always On / Smart Nap Modes

Always On Mode:

The colour code scheme of the LED status indicator will always be visible. Activate this mode by pushing the top button beside the battery.

• Battery duration: 5,000 cycles / 250 hours in standby mode

Smart Nap Mode:

Reduces battery consumption by activating the LED colour code scheme when the hook commences its closing motion.

• Battery duration: 5,000 cycles / up to 2 months in standby mode

7. Laser Pointer (Optional Feature)

The NEO100 carries a laser pointer as an optional feature. In lifting operations, and from a certain distance, the sense of depth can be misjudged. The laser pointer acts as a guide to perfectly place and set the hook in the correct position when approaching the lifting point.

It can be manually activated by pressing the button beside the battery slot.

WARNING: Avoid exposure and do not stare into beam. Always be aware of the beam location. Keep it away from people's eyes and head. Watch out for reflected beams from glass and shiny surfaces.

8. Autoclose Mode

A contact sensor detects when the hook is closed, and the NEO20S secures automatically.

The autoclose is necessary for the hook closing. There are 3 possible settings: off, on, and on with delay. For more information about autoclose, you can visit the following article [here].

9. Operating Limits

Temperature Range:

The NEO100 is designed for normal atmospheric conditions within a temperature range of -20°C to 60°C (-4°F to 140°F). The hook must not be used outside these conditions.

Chemical Exposure:

The NEO100 must not be exposed to acids, alkalines, or their vapours.

Operating Position:

The hook is specifically designed for vertical lifting.

10. Lifting Procedure

Engage:

1. Approach the hook to the lifting point. It orients and positions itself once the hook contacts the lifting point.
2. The trigger makes contact with the lifting point and the closing operation begins.
3. The sensor recognizes the hook is in the closed position and latches automatically (visual confirmation with LED status changing from green (open) to red (do not lift) and finally to blue (closed)).
4. The load is ready to be lifted and transported.

Release:

1. Once load is safely on the ground, the release order can be given.
2. The hook unlocks and opens (red colour in LED status indicator – Do not lift).
3. Load is released (green colour in LED status indicator).

11. Critical Warnings for Lifting

• Do NOT lift more than the Working Load Limit of 100,000 kg / 220,462 lb indicated on the hook and in the CE stamp
• Do NOT lift the load until the closure system is confirmed locked (blue LED)
• Do NOT start any operation if the battery is low (white LEDs)
• Do NOT use the hook to lift, sustain or transport people
• Do NOT lift loads over people
• Do NOT leave the weight sustained on the hook unattended unless specific precautions have been taken
• Do NOT operate the hook without PPE according to local Health and Safety regulations

12. Safety Features

Autoclose: The hook automatically closes when the sensor detects contact with the lifting point.

Lock Confirmation: The closure system must be confirmed locked (blue LED) before lifting.

Laser Pointer (optional): Guides precise positioning when approaching the lifting point.

Smart Nap Mode: Battery saving mode for extended standby time.

13. Warranty

Warranty is not valid in the following cases:

• Overload
• Wrong or careless use
• Damage from not following procedures and measures
• Damage from hoisting material other than indicated on the hook or in the user manual
• Adapting or modifying the hook
• Injudicious use of the hook, not following indications in the user manual
• Maintenance inspections not carried out by authorized Elebia Technical Service

Maintenance operations and the materials and labour involved therein are exempt from warranty. Non-performance of checks and maintenance may lead to cancellation of warranty.

The manufacturer is not responsible for incidental damage or damage due to wrong use of the lifting tools as well as from violation of this manual.

14. Inspection and Maintenance

Inspection Intervals by Service Level:

Every Lift Inspection Items:

• CE plate with WLL is not missing
• Latch engagement
• LED indicators: Green (unlocked), Red (transition), Blue (closed and locked)
• Battery charged (white LEDs indicate low battery)
• All external screws are in place

Frequent Inspection Items:

• Distortion such as bending, twisting or increased throat opening, deformation over 1%
• Excessive wear
• Cracks, nicks or gouges
• Latch engagement
• Proper operation of LED indicators
• Battery charged
• External screws in place
• No unauthorized modifications
• Connection at block (master link) properly in place
• Auto-close function

Periodic Inspection Checklist Items:

• Legible CE plate (WLL, serial number, safety factor)
• LED indicators operation
• Latch engagement (hook cannot be opened manually when LEDs are blue)
• Excessive wear
• Distortion (bending, twisting, throat opening)
• Cracks, nicks, or gouges
• Loose fasteners
• No unauthorized modifications
• Connection at block (master link) properly in place
• Auto-close function
• Lock pin engages in both open and closed positions
• Piston is able to lift the hook
• Cables in good condition
• No externally applied lubricant
• Structural screws tightened in order to 464 N·m / 342 lbf·ft
• Load and unload cycles below service life

Periodic inspections must be performed by a qualified person designated by Elebia. Records are required. Any unauthorized modifications shall be a condition requiring removal from service.

At least once a year, or in case of any damage, the hook should be inspected, tested and if necessary returned to Elebia Technical Service for review. In the event of cracks or deformations of over 1%, the mechanism must be withdrawn.

15. End of Life

The device must be removed from service once the service life is reached. Using the NEO100 beyond its designated service life can lead to serious safety risks, including potential failure during use, breakage and safety hazards for personnel and equipment.

Maximum Service Life: 20,000 cycles

Service life is reduced to 20,000 cycles for units with custom links or load cells. Accessories like master links and shackles must be replaced every 20,000 cycles or as recommended by their manufacturer.

16. Regulatory Compliance

The NEO100 complies with the following standards and directives:

• EN 10204 3.1.8
• ETSI EN 300 220-1 V3.1.1
• ETSI EN 300 220-2 V3.1.1
• ETSI EN 303 446-1 V1.1.0
• ETSI EN 303 446-2 V1.1.0
• UNE-EN 1050
• UNE-EN 13135:2013
• UNE-EN 60204-1:2007
• UNE-EN 60730-1:2013
• UNE-EN 61000-6-4:2007
• UNE-EN 61000-6-2:2006
• UNE-EN ISO 12100:2012
• Machinery Directive (D2006/42/EC)
• EMC Directive (2014/30/EU)
• Low Voltage Directive (2014/35/EU)
• Radio Equipment Directive (2014/53/EU)
• ISO 9001 (Production Quality)
• ARIB Construction Design Certification Number 203-JN0689
• FCC Identifier 2ACLHEVO

Each hook is delivered with the CE stamp and a declaration of CE conformity. Elebia is a member of F.E.M. (European Federation of Materials Handling).

17. Storage

The hook must be stored clean and in a non-humid area to protect against corrosion. Do not store the hook with the battery inserted. Disconnect power sources prior to handling.

For further inquiries or assistance, please contact our customer support team. We are here to help!